حل مسئله تعیین توالی عملیات خودرو با در‌نظر‌گرفتن اختلالات تأمین پیش‌بینی‌نشده

نوع مقاله : مقاله پژوهشی

نویسندگان

1 دانشجوی دکتری مهندسی صنایع، دانشگاه پیام نور تهران.

2 استاد، دانشگاه تهران.

3 استادیار، دانشگاه پیام نور.

4 دانشیار، دانشگاه الزهراء.

چکیده

در فضای رقابتی صنعت خودروسازی، عملکرد خطوط مونتاژ ترکیبی وابسته به تعیین توالی صحیح مدل‌های مختلف خودرو است؛ اما در شرایط واقعی تولید همواره انواع اختلالات، اجرای کامل برنامه‌های از پیش تعیین‌شده را با مانع روبه‌رو می‌سازد. در این پژوهش با در‌نظر‌گرفتن چنین شرایطی، برای تجدید توالی عملیات تولید خودرو در خط مونتاژ نهایی با در‌پیش‌گرفتن رویکرد واکنشی، یک مدل ریاضی برنامه‌ریزی خطی عدد صحیح توسعه یافته است. در این مدل ریاضی، برای نخستین بار علاوه بر تابع هدف کلاسیک کمینه‌سازی نقض محدودیت‌های نسبتی، حفظ ثبات توالی اولیه نیز وارد مدل ریاضی شده است. به این طریق، در جواب حاصل از حل این مدل دو‌هدفه، علاوه بر لحاظ‌شدن محدودیت‌های عملیاتی، آشفتگی در طول زنجیره تأمین نیز کمینه خواهد شد. با توجه به پیچیدگی محاسباتی این مسئله، یک روش فرا‌ابتکاری مبتنی بر الگوریتم جست‌وجوی همسایگی متغیر ارائه شده است. برای ارزیابی روش حل پیشنهادی از نمونه مسائل کتابخانه‌ای استفاده شده و به‌منظور شبیه‌سازی رخداد اختلال، مسائل آزمون در ابعاد بزرگ، متوسط و کوچک طراحی شده‌اند. نتایج نشان‌دهنده عملکرد بالای الگوریتم پیشنهادی در مقایسه با بهترین جواب موجود در هر سه دسته مسائل آزمون است.

کلیدواژه‌ها

عنوان مقاله [English]

Solving the Car Sequencing Problem with Considering Unexpected Supply Disturbances

نویسندگان [English]

  • Hossein Rezaei Badr 1
  • Fariborz Jolai 2
  • Golam Reza Esmaeilian 3
  • Parviz Fattahi 4
1 Ph.D Student, Payame Noor University.
2 Professor, Tehran University.
3 Assistant Professor, Payame Noor University.
4 Associat Professor, Alzahra University.
چکیده [English]

This paper treats the car sequencing problem in final assembly line considering the unexpected occurrence of parts supply disturbance. In this regard, a basic integer linear programming model is developed using GAMS software and based on that, problem solving algorithm according to a reactive approach with considering supply disturbance occurrence is presented. Considering NP-hardness of the problem, a metaheuristic approach based on variable neighborhood search algorithm has been presented. For evaluating the proposed method, sample problems in CSPLib have been used and for simulating the supply disturbance occurrence, test problems in 3 sizes of small, medium and large have been designed. The obtained results show the high performance of proposed algorithm with respect to the best existing solution in all three categories of the problem.

کلیدواژه‌ها [English]

  • Car Sequencing Problem
  • Supply Disturbance
  • Stability
  • Reactive Approach

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