Reverse Logistics Outsourcing Planning Model Based on Intuitive Fuzzy Analysis Considering Artificial Intelligence Methods (Case Study: Saipa Company)

Document Type : Original Article

Authors

1 Professor, Department of Industrial Management, Faculty of Management, University of Tehran, Tehran, Iran.

2 Assistant Professor, Faculty of Basic Sciences, Engineering and Environment, University of Salford, Manchester, England.

3 Ph.D. student, Department of Industrial Management, Kish International Campus of Tehran University, Kish, Iran.

Abstract

Introduction and objectives: Sustainable development is defined as development that meets the needs of the present generation without compromising the ability of future generations to meet their own needs. It encompasses economic, social, and environmental dimensions that must be considered simultaneously. With the increasing importance of sustainable development, many companies worldwide are motivated, either proactively or reactively, to collect their used products. In such circumstances, establishing a reverse logistics network based on sustainable development is essential. The decision to outsource logistics has gained significance due to the need to avoid fixed costs, heavy investment, and achieve economic advantages, with many companies recognizing the potential benefits of high-quality logistics services.
Method: This research presents a mixed integer programming model for planning reverse logistics outsourcing in the assembly cycle of the automotive industry, focusing on a cost-oriented objective function. The research scope includes the assembly cycle of production lines, specifically prioritizing high-volume car manufacturers (light vehicles), and focuses on the Saipa Automotive Industrial Group, including the Ryan Saipa Leasing Group. The research period spans from 1389 to 1398 in the Iranian calendar. Variables such as non-commercial receivables, total assets, operating profit, net profit, and market value were evaluated using MATLAB software based on published statistics from Saipa.
Findings: The research findings indicate that among the variables of non-commercial receivables, total assets, operating profit, net profit, and market value, net profit to operating profit and sales (operating income) are of significant importance. The highest amount of non-commercial receivables for Saipa occurred in 1398 during the summer, while the highest total assets were recorded in 1392 during the summer. The highest operating profit was observed in 1398 during the winter, and the highest net profit was in 1390 during the spring. The degree of data convergence was calculated in the regression charts of sales (operating income) to operating profit and net profit to operating profit for the years 1389-1398. The degree of data convergence in the regression chart of sales to operating profit based on the conceptual model in 1398 was 0.9895, and for net profit to operating profit in 1398, it was 0.9961. The regression rate for the conceptual model in the test phase was 0.79, and in the overall processing stage, it was also 0.79. The histogram error rate was calculated for all three stages of learning, validation, and testing, with an error rate of 0.002375, which is acceptable due to its proximity to zero. Comparing these results with other studies shows an improvement in the regression and error rate in the analysis of the objective function.
Conclusion: Based on the calculated weight of the criteria in two-way assembly line balancing issues, it can be concluded that the decision team pays special attention to strategic issues in addition to production issues. The production rate of the line, which is the inverse of the production cycle time, affects the company's market share in the long term and increases its market share.

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